From fall detection wearables and remote health monitors to smart medication dispensers and cognitive assistance devices — compact, biocompatible PCBs engineered for the sensitive demands of care technology.
Smart elderly care electronics must be reliable, unobtrusive and safe. The people who depend on them cannot afford failures.
Ultra-thin 0.3 mm rigid-flex boards with ISO 10993 biocompatible ENIG finish, integrating 6-axis IMU sensor fusion for wrist-worn devices that flag falls within 500 ms.
0.28 mm 4-layer flex boards with medical-grade solder mask and encrypted BLE 5.3 streaming for adhesive cardiac patches delivering 7-day continuous single-lead monitoring.
8-layer IPC Class 3 boards combining GPS, LTE-M and two-way voice in a 55 × 35 mm pendant footprint, engineered for 6-month standby battery life.
IPC Class 2/3 multilayer boards on 170°C Tg laminate with ENIG finish for long-life switch contacts, driving always-on dose scheduling and adherence alerts.
Any-layer HDI boards under 30 × 30 mm packing biometric sensor front-end, AI inference SoC, BLE 5.3 and PMIC with via-in-pad thermal management for bedside analytics.
Low-power multilayer boards with sub-2 µA sleep design supporting pressure-mat and radar sensor interfaces for non-contact bed-exit and gait-change detection.
IPC Class 2 gateway boards aggregating BLE 5.3 and LTE-M telemetry from multiple wearables, built for uninterrupted 24/7 in-home operation over a 5-year+ service life.
Dynamic rigid-flex circuits with ISO 10993 skin-safe materials and drop-tested flex routing for hearing aids and mobility-aid controllers worn or handled daily.
Care technology users cannot troubleshoot a device failure. The board must work reliably, continuously and unobtrusively — or the person it protects is at risk.
A fall detection wristband must be light enough to be worn all day by someone who may resist wearing it — but reliable enough that when a fall happens, it responds within 500 ms with zero false negatives. This demands the smallest possible board with the highest achievable reliability, simultaneously.
rigid-flex · 0.3 mm board · 5-year battery · zero missed alertsWearable care devices must operate for days between charges, or years on a primary battery. Sub-2 µA sleep current requires precise PCB design — parasitic resistance on power paths, switching regulator layout and RF antenna impedance all affect battery life by measurable margins.
sub-2 µA sleep · RF antenna matching · parasitic minimisationSkin-contact boards must use ISO 10993 verified materials. Non-skin-contact boards in medical-adjacent devices still benefit from biocompatible solder masks and ENIG finishes for longevity. Regulatory pathways (CE MDR, FDA 510(k)) require material documentation that most PCB suppliers cannot provide.
ISO 10993 · CE MDR ready · FDA documentation · skin-safe materialsCare technology boards must be invisible to the user and unfailing in performance. We build the boards that make this possible.
Polyimide rigid-flex circuits as thin as 0.3 mm total stack for wrist-worn and clip-on care devices. Biocompatible ENIG finish and ISO 10993 verified solder mask for skin-contact applications. Dynamic flex for device hinge routing and shock resistance in drop events.
Any-layer HDI for AI health analytics boards integrating biometric sensor front-end, inference processor, BLE 5.3, LTE-M and PMIC in board areas below 30 mm × 30 mm. Via-in-pad thermal management for AI SoC without added board thickness.
IPC Class 2/3 multilayer boards for always-on emergency response and medication management devices. High-Tg laminate for reliability over 5+ year device life, ENIG finish for long-life switch contacts, full DFM review to eliminate latent failure modes.
Every parameter below is verified against IATF 16949 and IPC-A-600 Class 3 requirements. Full test reports and material traceability ship with every order.
| Parameter | Automotive Grade | Status |
|---|---|---|
| Board Thickness | 0.3 mm minimum (rigid-flex) | Available |
| Layer Count | 2 – 20 layers, any-layer HDI | Available |
| Min. Trace / Space | 2.5 / 2.5 mil | Available |
| Biocompatible Materials | ISO 10993 verified on request | Available |
| Surface Finish | ENIG / ENEPIG (skin-contact safe) | Available |
| IPC Build Standard | Class 2 default, Class 3 on request | Available |
| Controlled Impedance | ±5% TDR verified | Available |
| Battery Life Support | Ultra-low parasitic design review | Available |
| Regulatory Documentation | ISO 13485 / CE MDR / FDA compatible | Available |
Care technology failures have direct consequences for vulnerable people. Our ISO 13485-compatible processes, biocompatible material options and IPC Class 3 build standard ensure your device works when it is needed most — without exception.
Real automotive PCB challenges — and how we solved them.
Ultra-thin 6-layer rigid-flex for a fall detection wristband. 28 mm × 22 mm board area, 6-axis IMU, AI SoC, BLE 5.3, LTE-M, biocompatible ENIG finish, 0.32 mm total stack.
Zero missed fall events in 12-month clinical trial across 800 residents. Battery life 4.2 days continuous — 5% above design target. CE MDR Class IIa certification achieved at first submission.
Ultra-thin 4-layer flex for a 7-day single-lead ECG monitoring patch. 0.28 mm total, skin-safe ENIG, medical-grade solder mask, BLE 5.3 with encrypted streaming to mobile app.
7-day battery life confirmed on 500-patient study. Cardiologist interpretation accuracy equivalent to 12-lead Holter at fraction of the cost. Device adopted by 3 NHS and 2 US hospital systems.
8-layer IPC Class 3 board for a PERS device with GPS, cellular LTE-M, two-way voice, automatic fall detection and 6-month standby battery life in a 55 mm × 35 mm pendant form factor.
6.2-month standby life confirmed — exceeding 6-month target. GPS first-fix time 3.8 s average. Zero alarm response failures across 10,000 activations in first year of deployment.
Automotive procurement teams need more than a PCB factory — they need a certified partner with documented processes, fast engineering response and the depth to solve problems before the production line.
Care technology increasingly falls under CE MDR and FDA Class II/III requirements. Our ISO 13485-compatible processes, material traceability and documentation provide the quality evidence base your regulatory submission needs.
0.3 mm total rigid-flex stack, biocompatible materials and ENIG finish — we build the boards that disappear into wearable care devices without compromising reliability or increasing device footprint.
Our engineers review your power path routing, RF antenna impedance and switching regulator layout for parasitic effects that drain battery life. Better PCB design means a longer-lasting, more acceptable device for the people who wear it.
Care technology development moves quickly as populations age. Our 48-hour express prototypes and 8-hour DFM review keep your product on schedule for clinical trials, regulatory submissions and commercial launch.
Our smart elderly care PCB engineering team will review your design and return a full DFM report and quote within 8 working hours.
Fill in the details below and we'll get back to you shortly.