Full electromechanical system integration — PCBA installed into enclosures, cable harnesses built and routed, sub-assemblies integrated, functionally tested and packaged for direct shipment. One vendor, one finished product.
Any product that needs more than a bare board — enclosure, cabling, test, packaging — is a box build candidate. Hover to explore.
Wire harnesses and control-unit sub-assemblies built and installed to spec, with continuity and pull-test verification on every harness.
Diagnostic and monitoring devices built to ISO 13485 with full enclosure assembly, burn-in and system-level functional test before shipment.
Control panels and PLC cabinets built complete — DIN rail mounting, terminal wiring, labeling and functional test on the bench before install.
Finished products shipped direct to fulfillment centers — enclosure assembly, firmware flashing, custom retail packaging and kitting included.
Base station cabinets and network equipment integrated with power supplies, RF cabling and rack-mount hardware, burn-in tested before dispatch.
Ruggedized enclosures with mil-spec connectors and cable assemblies, built and serialized under AS9100D-aligned process controls.
Gateways and sensor hubs assembled, radio-tested and configured with production firmware before packaging for direct retail shipment.
Inverters and power supply units integrated into enclosures with high-current cabling, load-tested and burned in under full rated output.
Box build is a manufacturing discipline in its own right — mechanical, electrical and software all have to come together correctly, in the right order, every unit.
Every board arriving for box build — whether assembled by us or supplied by the customer — is visually and electrically checked against the build spec before it enters the integration line.
Incoming QC · spec verificationEnclosures, chassis and brackets are prepped, drilled or fitted with standoffs, fasteners and panel-mount hardware ahead of PCBA installation. Full mechanical BOM sourced alongside the electronic BOM.
Enclosure prep · hardware fit-upCustom cable and wire harness assemblies are fabricated in-house, connectorized and routed between boards, panels and power supplies. Sub-assemblies are built and staged before final integration.
Custom harness fabrication · connectorizationPCBAs are installed into the prepared enclosure, all inter-board and power cabling connected, then production firmware and device-specific configuration are flashed and verified on each unit.
Firmware flashing · configurationEvery unit runs on a custom test fixture built for your product, verifying functionality against your acceptance criteria, followed by burn-in soak testing where the application calls for it.
100% functional test · burn-inFront-panel labels and silkscreen applied, units serialized for full traceability, then packed to your custom packaging design and kitted for direct drop-ship fulfillment.
Serialization · custom packaging · drop-shipElectronics, mechanical assembly, test and packaging all run under one roof.
Dedicated system-integration stations with wrist straps, ESD flooring and ionized air at every bench, keeping populated boards protected through mechanical assembly, cabling and test.
In-house cutting, stripping, crimping and connectorization for custom cable assemblies and wire harnesses — built to your drawing, tested for continuity and pull strength on every unit.
Custom test fixtures engineered for your specific product, running full functional verification on every unit, backed by burn-in chambers for extended soak testing on applications that need it.
Custom foam, corrugate or blister packaging designed around your product, with kitting, serialized labeling and drop-ship fulfillment direct to your customer or distribution center.
Every parameter below reflects our standard box build capability. Full test reports, serialization records and packaging specs ship with every order.
| Parameter | Box Build Capability | Status |
|---|---|---|
| Enclosure Size Range | Handheld up to 600 x 500 x 300 mm | Available |
| Cable Assembly | Crimp, IDC, solder, custom drawing | Available |
| BOM Sourcing | Electronic + mechanical + electromechanical | Available |
| Assembly Environment | ESD-controlled workstations | Available |
| Firmware / Configuration | Production flashing & config per unit | Available |
| Functional Test Coverage | 100% of units, custom fixtures | Available |
| Burn-In Testing | Available on request, per application | Available |
| Serialization & Traceability | Full unit-level serial + lot tracking | Available |
| Packaging Options | Custom foam / corrugate / retail / kitted | Available |
| Standard Lead Time | 12 – 18 working days | Available |
A box build is only as reliable as its weakest sub-assembly. Our QMS covers electronics, mechanical assembly and final system test with the same rigor — full documentation, every unit.
Real box build and system integration challenges — and how we solved them.
Full DIN-rail control panel build — PCBA install, terminal wiring, custom harnesses and functional test against the customer's ladder logic before shipment.
Consolidating wiring, PCBA install and test under one order cut the customer's assembly time from three vendors to one, with zero field wiring errors reported.
ISO 13485 box build combining PCBA, custom enclosure, battery harness and a 48-hour burn-in soak before final functional release testing.
48-hour burn-in caught two marginal battery connector units before shipment, and full serialization gave the customer instant lot traceability during their audit.
Rack-mount cabinet integration with power supply modules, RF cable routing, custom labeling and pack-and-ship kitting for a direct-to-site rollout.
Full drop-ship kitting to 60+ deployment sites eliminated the customer's own warehousing and staging step, shortening rollout time significantly.
Turning a bare board into a finished, tested, shippable product touches mechanical, electrical and software domains at once. We run all three under one process owner — so nothing gets lost between hand-offs.
PCBs, components, connectors, enclosures, fasteners and cable stock all sourced under a single purchase order — no separate mechanical supplier for you to manage.
Our test engineering team builds a dedicated functional test fixture around your acceptance criteria, so every single unit is verified — not sampled — before it ships.
Every finished product carries a serial number linked back to its PCBA lot, cable batch and firmware version — full traceability for warranty claims and field recalls.
Custom packaging designed around your product, kitted to your spec, and shipped direct to distribution centers or end customers — no intermediate warehousing step needed.
Common questions about box build and system integration assembly.
PCB assembly produces a populated circuit board (PCBA). Box build takes that PCBA and builds it into a complete, shippable product — installing it in an enclosure, wiring cable harnesses, integrating sub-assemblies, flashing firmware, running functional test and burn-in, then labeling and packaging the finished unit.
Yes. We source the full BOM — components, connectors, cable stock, enclosures, fasteners, brackets and any electromechanical parts — under a single purchase order, so you don't need to manage a separate mechanical supplier alongside your electronics vendor.
Yes — cutting, stripping, crimping, IDC and connectorization are all done in-house to your drawing or specification, with continuity and pull-strength testing on every harness before it goes into final assembly.
Yes. Production firmware flashing and device-specific configuration are standard steps in our system integration stage, verified per unit against your specified version and checksum before functional test.
Our test engineering team builds a dedicated fixture around your product's acceptance criteria — power-on self-test, I/O verification, communications checks and any custom functional steps you specify. Where your application needs it, we add extended burn-in soak testing to screen out early-life failures before shipment.
Yes. We design custom retail or industrial packaging around your finished product, kit units to your spec, and drop-ship directly to distribution centers or end customers — removing the need for you to warehouse and repack finished goods.
Our system integration team will review your BOM, mechanical drawings and test requirements, and return a full turnkey quote within 24 working hours.
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