Test & Measurement PCB

PCB Solutions for
Test & Measurement Instruments

From oscilloscopes and spectrum analysers to automated test equipment and precision calibration instruments — ultra-low-noise, controlled-impedance PCBs engineered for measurement accuracy.

Ultra-Low Noise ±3% Impedance Any-Layer HDI IPC Class 2 / 3
±3%
Tightest impedance tolerance
30L
Max signal bandwidth
100GHz
Max layer count
48h
Express prototype
±3%
Tightest impedance tolerance
100GHz
Max frequency support
30L
Max layer count
48h
Express prototype turnaround
Applications

Instruments we help
engineers build

Test and measurement products define the performance floor for every other industry. The PCB must not be the limiting factor.

01

ADAS & Radar Systems

High-frequency RF boards on Rogers laminates for 77 GHz forward collision, lane departure and autonomous driving sensor fusion.

02

EV Battery Management

Heavy copper BMS boards for cell monitoring, thermal management and charge control in hybrid and full-electric vehicles.

03

Engine & Powertrain Control

High-temperature multilayer boards for ECU and TCU operating near the engine bay from -40°C to +150°C.

04

Infotainment & Digital Cockpit

HDI multilayer boards for in-vehicle displays, connectivity, navigation and digital cluster platforms.

05

Chassis & Safety Systems

IPC Class 3 boards for ABS, ESP, airbag control and active suspension — zero tolerance for in-field failure.

06

Body Control Modules

Standard multilayer PCBs for door locks, window controls, lighting automation and central body electronics.

07

Automotive Lighting

Metal-core and aluminium PCBs for matrix LED headlights and adaptive lighting systems.

08

HVAC & Comfort Systems

Robust multilayer PCBs for climate control, seat adjustment and ambient environment management.

The Engineering Challenge

Why test and measurement PCBs
are the most demanding boards we build

A T&M instrument's PCB is not a carrier — it is part of the measurement system. Every parasitic, every impedance discontinuity and every material choice affects instrument accuracy.

01

Impedance Precision — Tighter Than Any Other Industry

While automotive accepts ±5% impedance tolerance, oscilloscope front-end boards require ±3% or tighter to maintain flat frequency response across bandwidth. This demands tighter trace width control (±0.3 mil), lower Dk variance laminates and VNA post-fab verification — not just TDR.

±3% impedance · ±0.3 mil trace · Dk < 0.001 variance · VNA verify
02

Ultra-Low Noise Floor

A 1 nV/√Hz noise floor instrument cannot afford PCB layer stackup choices that introduce ground loop noise, power supply coupling or parasitic resonance. Ground plane continuity, split plane avoidance and via-back-drilling are essential design elements, not optional refinements.

1 nV/√Hz · split plane avoidance · back-drill · ground plane
03

Frequency Reach — DC to 110 GHz

Spectrum analysers and VNAs operate into the millimetre-wave range. At 100+ GHz, standard microstrip on FR4 has unacceptable loss. Rogers 3003, Isola I-Tera MT40 and ceramic-filled PTFE are required, with cavity milling for waveguide and connector integration.

Rogers 3003 · PTFE · 110 GHz · cavity milling · waveguide
Board Technologies

PCB technologies that don't
limit your instrument's performance

Every laminate choice, via geometry and surface finish affects your measurement result. We build what precision instruments demand.

Oscilloscopes · ATE · Data Acquisition

Precision HDI Multilayer

High-Tg low-Dk laminates (Isola I-Tera, Rogers 4350B) for controlled impedance acquisition boards. Tighter trace tolerance of ±0.3 mil achieved with our advanced photolithography process. VNA verification available on all acquisition-critical boards.

±3% impedance ±0.3 mil trace low-Dk laminate
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Spectrum Analysers · VNAs · mmWave

Low-Loss RF & mmWave PCB

Rogers 3003C, Taconic RF-35 and PTFE for instruments operating above 40 GHz. Cavity-milled waveguide transitions, coin-backed ground planes and electrolytic hard gold on all RF probe contacts. TDR and VNA verification on every board.

Rogers 3003C / PTFE up to 110 GHz cavity milling
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Calibration · LCR · Power

Ultra-Low-Parasitic Multilayer

For calibration standards and precision passive component measurement, minimising PCB parasitics is as important as trace impedance. Our process delivers via capacitance below 0.1 pF and trace inductance matched to femtohenry accuracy on metrology boards.

<0.1 pF via cap metrology-grade characterised parasitics
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Technical Specifications

Built to automotive
specification.

Every parameter below is verified against IATF 16949 and IPC-A-600 Class 3 requirements. Full test reports and material traceability ship with every order.

  • ±3%
    Tightest impedance tolerance
  • 110GHz
    Max frequency support
  • 30L
    Max layer count
  • ±0.3mil
    Tightest trace width control
Request Capability Sheet →
ParameterAutomotive GradeStatus
Layer Count2 – 30 layers, sequential laminationAvailable
Impedance Tolerance±3% (standard: ±5%) on precision ordersAvailable
Min. Trace / Space2.5 / 2.5 mil (precision: ±0.3 mil tolerance)Available
Laser Via Diameter0.10 mm minimumAvailable
Max FrequencyUp to 110 GHz (Rogers 3003C / PTFE)Available
Surface FinishENIG / ENEPIG / Electrolytic hard goldAvailable
Back-DrillVia stub removal for high-frequency boardsAvailable
VerificationTDR + VNA post-fab measurement availableAvailable
Laminate OptionsRogers / Isola I-Tera / Taconic / PTFE / Ceramic PTFEAvailable
Quality & Compliance

Measurement-grade process control — verified, not assumed.

T&M customers need quantified process capability, not qualitative claims. We provide TDR reports, trace width measurement data and laminate Dk certification with every precision order — so you know your instrument's PCB performance before assembly.

ISO 9001 : 2015
Third-party audited quality management
IPC-A-600 Class 2 / 3
High-reliability build standard
Material CoC
Rogers, Taconic, Isola laminates with Dk certification
RoHS / REACH
EU hazardous substance compliance

Testing & Inspection Methods

Case Studies

Projects we've delivered

Real automotive PCB challenges — and how we solved them.

Oscilloscope · 20 GHz

20 GHz Oscilloscope Front-End PCB

16-layer precision board on Isola I-Tera MT40 for a 20 GHz oscilloscope acquisition front-end. ±3% impedance on all probe input lines, back-drilled via stubs, TDR and VNA verified before shipment.

20GHz
Bandwidth
±3%
Impedance
16L
Layers
Outcome

Flat frequency response within ±0.2 dB to 20 GHz confirmed on VNA. Crosstalk between adjacent input channels 6 dB better than previous design. Instrument shipped 6 weeks ahead of programme schedule.

Spectrum Analyser · mmWave

67 GHz Signal Analyser RF Board

20-layer Rogers 3003C board for a 67 GHz spectrum analyser. Cavity-milled waveguide transitions, electrolytic hard gold on all waveguide interfaces, full VNA characterisation on every board.

67GHz
Frequency
20L
Layers
VNA
All boards
Outcome

Insertion loss at 67 GHz within 0.3 dB of simulation. All boards shipped with individual VNA data files. First production batch passed instrument calibration at 100% — no RF touch-ups required.

ATE · Semiconductor Test

256-Channel DUT Interface Board

24-layer ATE probe interface board for a wafer-level semiconductor tester. 256 simultaneous test channels, 3 GHz bandwidth per channel, ±2% impedance tolerance, nickel-free gold finish.

256ch
Channels
3GHz
Bandwidth
±2%
Impedance
Outcome

All 256 channels met impedance specification at first build. Crosstalk between adjacent channels 4 dB below customer specification. Board service life exceeded 1 million probe touches before first replacement.

Why HanSphere

Why Tier-1 suppliers
choose us.

Automotive procurement teams need more than a PCB factory — they need a certified partner with documented processes, fast engineering response and the depth to solve problems before the production line.

±3%
Impedance precision

We hold tighter tolerance than any other application requires — because T&M needs it

Our advanced photolithography and etch process delivers ±0.3 mil trace width control, enabling ±3% impedance on precision boards. Every board ships with a TDR report. No estimates, no sampling — measured data.

VNA
Post-fab verification

TDR and VNA verification, not just visual inspection

For mmWave and precision boards, we go beyond TDR — VNA insertion loss measurement is available on every board. Your instrument's RF performance is confirmed at PCB level before assembly begins.

110GHz
Max frequency

Low-loss laminates stocked and processed in-house

We hold Rogers 3003C, Isola I-Tera MT40 and PTFE in stock. No lead time for material procurement — your mmWave board goes straight into production.

8h
DFM turnaround

Precision DFM review from engineers who understand signal integrity

Our T&M engineers review your stackup, impedance structures, via geometry and laminate selection within 8 hours — catching performance-limiting issues before they become expensive respins.

Get a Quote

Start your automotive
PCB project today.

Our test and measurement PCB engineering team will review your design and return a full DFM report and quote within 8 working hours.

  • DFM review included with every enquiry
  • NDA signed on request — standard practice
  • IATF 16949 documentation available
  • Response within 8 working hours
  • No commitment required to get a quote
Request Test & Measurement PCB Quote All files encrypted · Max 80MB per upload · NDA available
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