Automotive Electronics PCB

PCB Solutions for
Automotive Electronics

From ADAS radar and EV battery management to engine control and body modules — high-reliability boards engineered for the full demands of modern vehicles.

IATF 16949 Certified IPC Class 2 / 3 -40°C to +150°C AEC-Q200 Ready
up to 150°C
Max operating temperature
IPC 3
Class 3 on request
30L
Max layer count
15+yr
Automotive lifetime reliability
500+
Automotive projects delivered
0 ppm
Target field defect rate
8h
DFM review turnaround
IATF
16949 quality system certified
Applications

Where our boards run
in your vehicle

Every system in the modern vehicle relies on precision PCBs. Hover to explore.

01

ADAS & Radar Systems

High-frequency RF boards on Rogers laminates for 77 GHz forward collision, lane departure and autonomous driving sensor fusion.

02

EV Battery Management

Heavy copper BMS boards for cell monitoring, thermal management and charge control in hybrid and full-electric vehicles.

03

Engine & Powertrain Control

High-temperature multilayer boards for ECU and TCU operating near the engine bay from -40°C to +150°C.

04

Infotainment & Digital Cockpit

HDI multilayer boards for in-vehicle displays, connectivity, navigation and digital cluster platforms.

05

Chassis & Safety Systems

IPC Class 3 boards for ABS, ESP, airbag control and active suspension — zero tolerance for in-field failure.

06

Body Control Modules

Standard multilayer PCBs for door locks, window controls, lighting automation and central body electronics.

07

Automotive Lighting

Metal-core and aluminium PCBs for matrix LED headlights and adaptive lighting systems.

08

HVAC & Comfort Systems

Robust multilayer PCBs for climate control, seat adjustment and ambient environment management.

The Engineering Challenge

Why automotive PCBs
demand more from your supplier

Modern vehicles carry 50+ ECUs and over 3 km of wiring. Every board must perform without failure for a 15-year vehicle lifetime.

01

Extreme Operating Environments

Engine bay PCBs survive temperature swings from -40°C to +150°C, continuous vibration up to 30G, fuel and oil exposure — every production day, for 15+ years. Consumer-grade materials simply fail.

-40°C to +150°C · 30G vibration · 15-year life
02

ISO 26262 Functional Safety

ADAS, braking and steering PCBs must meet ASIL-B through ASIL-D requirements. Any latent defect in a safety-critical trace can lead to loss of vehicle control. Zero-defect processes are not optional — they are mandatory.

ASIL-D · ISO 26262 · safety-critical design
03

Full Traceability from Material to Vehicle

IATF 16949 mandates lot-level traceability for every board shipped into a vehicle. Your Tier-1 customers expect complete material declarations, FAI reports and process records — audit-ready, every batch.

IATF 16949 · FAI · lot traceability
Board Technologies

The right PCB technology
for every vehicle system

We manufacture all types in-house — no critical process is outsourced.

ECU / BCM / Powertrain

High-Temperature Multilayer

High-Tg FR4 and polyimide laminates for boards living in the engine bay. Stable electrical performance across the full automotive temperature range, with controlled impedance throughout the stack.

up to 30 layers Tg 170–220°C ±5% impedance
Get a Quote →
ADAS · V2X · 5G

High-Frequency RF PCB

Rogers 4350B, Taconic and low-Dk laminates for 77 GHz automotive radar, vehicle-to-everything communication and 5G telematics modules. ENIG finish as standard for consistent insertion loss.

Rogers 4350B / 3003 up to 77 GHz ENIG / ENEPIG
Get a Quote →
EV · BMS · On-Board Charger

Heavy Copper PCB

Up to 20 oz finished copper for EV battery management systems, on-board chargers and DC-DC converters. Heavy copper handles the high current densities that standard PCBs can't sustain reliably.

up to 20 oz Cu 400A+ current paths custom thermal vias
Get a Quote →
Technical Specifications

Built to automotive
specification.

Every parameter below is verified against IATF 16949 and IPC-A-600 Class 3 requirements. Full test reports and material traceability ship with every order.

  • 30L
    Max layer count
  • 20oz
    Max copper weight
  • ±5%
    Impedance tolerance
  • 0.10mm
    Min laser via diameter
Request Capability Sheet →
ParameterAutomotive GradeStatus
Layer Count2 – 30 layersAvailable
Min. Trace / Space2.5 / 2.5 milAvailable
Operating Temperature-40°C to +150°CAvailable
Copper WeightUp to 20 ozAvailable
Surface FinishENIG / ENEPIG / OSP / Immersion AgAvailable
Controlled Impedance±5% toleranceAvailable
Laser Via Diameter0.10 mm minimumAvailable
IPC Build StandardClass 2 default · Class 3 on requestAvailable
Lot TraceabilityFull lot + serial number levelAvailable
Quality & Compliance

Certified processes your quality team can audit.

Automotive procurement requires complete transparency. Our IATF 16949 QMS covers every stage from incoming materials to final electrical test. Full documentation and FAI reports on every order.

IATF 16949 : 2016
Automotive quality management system
ISO 9001 : 2015
Third-party audited quality management
IPC-A-600 Class 2 / 3
High-reliability build standard
RoHS / REACH Compliant
Full material declarations available

Testing & Inspection Methods

  • 100% Automated Optical Inspection (AOI)Every layer, every board
  • X-Ray Inspection — BGA & Hidden Joints100% coverage on BGA components
  • 100% Electrical Test (Flying Probe / Fixture)Open / short verification on all nets
  • Impedance Test with TDR Equipment±5% tolerance verified per lot
  • Thermal Cycling — -40°C to +150°CPer IEC 60068-2-14 on qualification lots
  • Microsection & Cross-section AnalysisBlind / buried via integrity check
  • Ion Chromatography — Cleanliness TestIPC-TM-650 compliant ionic testing
  • First Article Inspection (FAI) ReportsAS9102 / IATF-aligned documentation
Case Studies

Projects we've delivered

Real automotive PCB challenges — and how we solved them.

EV · Battery Systems

EV Battery Management System

20-layer heavy-copper BMS for a European Tier-1. Full IATF traceability and thermal cycling qualification required.

20oz
Copper
2k
Units/batch
0ppm
6 batches
Outcome

Zero field failures. Supplier achieved PPAP approval from OEM on first submission, citing documentation quality as a key factor.

ADAS · 77 GHz Radar

Radar Front-End PCB

8-layer Rogers 4350B board for a forward collision radar module. ±5% impedance, ENIG finish throughout.

77GHz
Frequency
±5%
Impedance
98%
First-pass
Outcome

98% first-pass yield on 5,000-unit run. TDR testing confirmed every board met impedance spec before shipment, eliminating customer rework.

Safety · ABS / ESP

ABS Brake Control Unit

12-layer IPC Class 3 board for ABS/ESP. Full FAI, thermal shock -40°C→+130°C and vibration test reports required.

IPC 3
Build std
12L
Layers
FAI
1st submit
Outcome

FAI passed first submission. Boards cleared 1,000-cycle thermal shock. Customer now sources 3 vehicle platforms through us.

Why HanSphere

Why Tier-1 suppliers
choose us.

Automotive procurement teams need more than a PCB factory — they need a certified partner with documented processes, fast engineering response and the depth to solve problems before the production line.

IATF
16949 Certified QMS

Automotive quality as standard, not an add-on

IATF 16949 is our baseline. Every process is documented, every batch is traceable and our audit records are available on request — no upcharge, no special treatment required.

8h
DFM turnaround

Engineering review before a single board is made

Our automotive engineers review your Gerbers for stack-up, thermal and DFM issues within 8 hours — catching problems before they become costly production failures or OEM rejections.

0ppm
Target defect rate

100% tested. No exceptions.

Every automotive board is electrically tested, AOI and X-ray inspected before shipment. We apply the same zero-defect standard regardless of quantity, prototype or production.

DDP
40+ countries

One partner, global supply chain

Door-to-door delivery to Tier-1 plants in Germany, USA, Japan and beyond. NDA standard. English-speaking engineering and account teams across all time zones.

Get a Quote

Start your automotive
PCB project today.

Our automotive engineering team will review your design and return a full DFM report and quote within 8 working hours.

  • DFM review included with every enquiry
  • NDA signed on request — standard practice
  • IATF 16949 documentation available
  • Response within 8 working hours
  • No commitment required to get a quote
Request Automotive PCB Quote All files encrypted · Max 80MB per upload · NDA available
Free Consultation

Request a Quote

Fill in the details below and we'll get back to you shortly.

WhatsApp