Robotics PCB

PCB Solutions for
Robotics & Automation

From collaborative robot joints and vision systems to autonomous mobile robots and drone controllers — compact, high-reliability PCBs engineered for the precision demands of modern robotics.

Rigid-Flex & HDI Real-Time Control IP54–IP67 Ready نموذج أولي 48 ساعة
48h
Express prototype turnaround
مؤشر التنمية البشرية any-layer
High-density capability
30L
Max layer count
IP67
Sealing-compatible design
48h
Express prototype turnaround
2.5ميل
Min trace / space
مؤشر التنمية البشرية
Any-layer capability
IP67
Sealing-compatible stackups
التطبيقات

Where our PCBs power
robots and autonomous systems

Every joint, sensor and actuator in a modern robot depends on a precisely engineered PCB. We supply the full stack.

01

ADAS & Radar Systems

High-frequency RF boards on Rogers laminates for 77 GHz forward collision, lane departure and autonomous driving sensor fusion.

02

EV Battery Management

Heavy copper BMS boards for cell monitoring, thermal management and charge control in hybrid and full-electric vehicles.

03

Engine & Powertrain Control

High-temperature multilayer boards for ECU and TCU operating near the engine bay from -40°C to +150°C.

04

Infotainment & Digital Cockpit

HDI multilayer boards for in-vehicle displays, connectivity, navigation and digital cluster platforms.

05

Chassis & Safety Systems

IPC Class 3 boards for ABS, ESP, airbag control and active suspension — zero tolerance for in-field failure.

06

Body Control Modules

Standard multilayer PCBs for door locks, window controls, lighting automation and central body electronics.

07

Automotive Lighting

Metal-core and aluminium PCBs for matrix LED headlights and adaptive lighting systems.

08

HVAC & Comfort Systems

Robust multilayer PCBs for climate control, seat adjustment and ambient environment management.

The Engineering Challenge

Why robotics PCB design
demands miniaturisation and reliability together

Robots must be compact, fast and fault-free. Board failures stop production lines and autonomous operations — both are unacceptable.

01

Form Factor vs Functionality

A cobot joint must fit inside a 60 mm diameter housing while housing a motor controller, encoder interface, safety watchdog and fieldbus node. Only any-layer HDI and rigid-flex can deliver this density without compromising electrical performance or reliability.

any-layer HDI · rigid-flex · 60mm housing · 2.5/2.5 mil
02

Real-Time Control Signal Integrity

EtherCAT and SERCOS real-time fieldbus protocols tolerate nanosecond-level jitter. At robot arm servo cycle times of 125 µs, PCB trace routing, differential pair matching and ground plane design directly affect motion quality and repeatability.

EtherCAT · differential pairs · ground plane · ±0.5 mil
03

Durability in Motion — Vibration & IP Rating

Robot end-effectors experience continuous vibration, shock and occasional exposure to coolants and cleaning agents. PCBs must survive IEC 60068 vibration profiles, and stackups must be compatible with conformal coating or IP67 potting compounds.

IEC 60068 vibration · IP54–IP67 · conformal coat ready
Board Technologies

PCB technologies for
compact and reliable robotics

Robotics applications span the full range of advanced PCB technologies. We manufacture all in-house.

Cobot Joints · End-Effectors · Drones

ثنائي الفينيل متعدد الكلور المرن الصلب

The primary technology for robotics — rigid sections for component mounting, flex regions to route around joints and through tight mechanical passages. Eliminates board-to-board connectors (a major failure point in moving machines) and reduces assembly mass.

dynamic flex 0.5 mm bend radius connector elimination
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Vision · AI Processing · AMR Navigation

Any-Layer HDI PCB

Maximum routing density in compact compute boards for vision processing, SLAM navigation and AI inference. Stacked microvias allow BGA routing at 0.4 mm pitch in board areas as small as 50 mm × 50 mm.

any-layer HDI 0.4 mm BGA pitch 50×50 mm min board
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Industrial Robot · AGV · Safety Controller

High-Reliability Multilayer

IPC Class 2 and Class 3 multilayer boards for main robot controllers, AGV drive systems and functional safety monitoring boards. High-Tg laminates for boards in proximity to motor heat, conformal coating for coolant exposure.

Tg 170–220°C IPC Class 2/3 conformal-coat ready
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المواصفات الفنية

Built to automotive
specification.

Every parameter below is verified against IATF 16949 and IPC-A-600 Class 3 requirements. Full test reports and material traceability ship with every order.

  • 48h
    Express prototype turnaround
  • 2.5ميل
    Min trace / space
  • 0.1مم
    Min laser via diameter
  • ±5%
    Impedance tolerance
Request Capability Sheet →
المعلمةAutomotive GradeStatus
عدد الطبقات2 – 30 layers, any-layer HDIمتوفرة
Min. Trace / Space2.5 / 2.5 milمتوفرة
Laser Via Diameter0.10 mm minimumمتوفرة
مرن جامد-مرنDynamic flex, 0.5 mm bend radiusمتوفرة
درجة حرارة التشغيل-40°C to +125°Cمتوفرة
تشطيب السطحENIG / ENEPIG / OSP / Immersion Agمتوفرة
المعاوقة المتحكم فيها±5% TDR verifiedمتوفرة
Prototype Turnaround48 hours express / 5 days standardمتوفرة
IPC Build StandardClass 2 default, Class 3 on requestمتوفرة
Quality & Compliance

Quality that keeps robots running.

A failed PCB in a production robot stops an entire line. Our DFM review, 100% electrical test and flexible stackup expertise ensure your robot boards arrive ready to deploy — and stay deployed.

ISO 9001 : 2015
Third-party audited quality management
IPC-A-600 Class 2 / 3
Industry-standard build criteria
RoHS / REACH
EU hazardous substance compliance
CE / UL Ready
Regulatory-compatible materials and finishes

Testing & Inspection Methods

</القسم
Case Studies

Projects we've delivered

Real automotive PCB challenges — and how we solved them.

Cobot · Joint Controller

7-Axis Cobot Joint PCB

Ultra-compact rigid-flex board for a 7-axis collaborative robot joint. 55 mm diameter housing constraint, EtherCAT slave, 3-phase motor driver, dual-encoder interface and safety watchdog on a single board.

55مم
Housing dia
8L R-F
Rigid-flex
98%
First-pass
Outcome

First physical fit confirmed at mechanical prototype stage without board revision. All EtherCAT timing specs met. Robot arm now in production at 2,000 units/month.

Vision · Smart Camera

AI Vision Processing Board

12-layer HDI board for an edge AI smart camera integrating NVIDIA Jetson module, dual GigE vision ports, IMX sensor interface and PoE++ power management in 85 mm × 55 mm.

12L HDI
التكنولوجيا
85×55مم
Board area
99%
First-pass
Outcome

99% first-pass electrical yield at production entry. Thermal performance 12°C below competing board design due to optimised via-in-pad thermal stack. Customer reduced heatsink by 30%.

AMR · Navigation

SLAM Navigation Computer

16-layer HDI board for an AMR navigation computer handling simultaneous LiDAR SLAM, camera SLAM, motor control and 5G connectivity with 25W total power dissipation.

16L
الطبقات
5G+LiDAR
الواجهات
25W
الطاقة
Outcome

All SI specifications met at -40°C cold soak. AMR fleet has accumulated 500,000 operational hours across 12 warehouse sites with zero board-level failures reported.

لماذا هان سفير

Why Tier-1 suppliers
choose us.

Automotive procurement teams need more than a PCB factory — they need a certified partner with documented processes, fast engineering response and the depth to solve problems before the production line.

48h
Express prototype

Rapid iteration for fast robot development cycles

Robot development moves in sprints. Our 48-hour express prototype and 8-hour DFM review keep your mechanical and electrical teams in sync without supply chain delays.

R-F
Rigid-flex in-house

Rigid-flex designed and fabricated under one roof

We design rigid-flex stackups for robot joints in-house — no third-party fab handoff. Your connector-elimination strategy and flex region geometry are validated by our engineers before a single panel is pressed.

مؤشر التنمية البشرية
Any-layer

Maximum intelligence in minimum robot volume

Any-layer HDI with 0.10 mm laser vias packs full compute and control capability into the compact board areas that robot housings demand. No external breakout boards, no ribbon cable harnesses.

DDP
40+ countries

Volume supply for global robot production

From engineering prototypes to high-volume production. DDP delivery to robot manufacturing sites in Germany, Japan, USA and beyond — with all CE and RoHS documentation.

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Start your automotive
PCB project today.

Our robotics PCB engineering team will review your design and return a full DFM report and quote within 8 working hours.

  • DFM review included with every enquiry
  • NDA signed on request — standard practice
  • IATF 16949 documentation available
  • Response within 8 working hours
  • No commitment required to get a quote
Request Robotics PCB Quote All files encrypted · Max 80MB per upload · NDA available
استشارة مجانية

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