Security & Surveillance PCB

PCB Solutions for
Security & Surveillance

From IP cameras and video analytics to access control, intrusion detection and smart locks — compact, high-performance PCBs engineered for continuous 24/7 security operation.

4K / 8K Video Processing Any-Layer HDI IP66 / IP67 Ready CE / FCC / RoHS
48h
Express prototype turnaround
IP67
Outdoor sealing compatible
2.5mil
Min trace / space
30L
Max layer count
48h
Express prototype turnaround
4K+
Video processing capable boards
IP67
Outdoor-compatible stackups
24/7
Continuous operation design life
Приложения

Products we help
bring to market

Modern security systems are intelligent, networked and operate continuously. Every camera, sensor and controller depends on a precisely engineered PCB.

01

ADAS & Radar Systems

High-frequency RF boards on Rogers laminates for 77 GHz forward collision, lane departure and autonomous driving sensor fusion.

02

EV Battery Management

Heavy copper BMS boards for cell monitoring, thermal management and charge control in hybrid and full-electric vehicles.

03

Engine & Powertrain Control

High-temperature multilayer boards for ECU and TCU operating near the engine bay from -40°C to +150°C.

04

Infotainment & Digital Cockpit

HDI multilayer boards for in-vehicle displays, connectivity, navigation and digital cluster platforms.

05

Chassis & Safety Systems

IPC Class 3 boards for ABS, ESP, airbag control and active suspension — zero tolerance for in-field failure.

06

Body Control Modules

Standard multilayer PCBs for door locks, window controls, lighting automation and central body electronics.

07

Automotive Lighting

Metal-core and aluminium PCBs for matrix LED headlights and adaptive lighting systems.

08

HVAC & Comfort Systems

Robust multilayer PCBs for climate control, seat adjustment and ambient environment management.

The Engineering Challenge

Why security PCBs must balance
performance, size and cost

Security products are deployed in millions of units worldwide — outdoors, indoors and in harsh environments — with an expectation of years of maintenance-free operation.

01

High-Density Video Processing in Compact Housings

A 4K AI camera must fit a full SoC, DDR5, flash, PoE, ISP and IR illumination control onto a board smaller than 50 mm × 50 mm. Any-layer HDI with 2.5/2.5 mil capability is the only practical solution at today's camera feature densities.

any-layer HDI · 2.5/2.5 mil · 4K AI SoC · 50×50 mm
02

Continuous 24/7 Operation — Thermal & Reliability

Security cameras run continuously — often in direct sunlight, at temperatures up to +60°C — for 5–10 years without maintenance. Thermal management through copper fill, via-in-pad and stackup optimisation directly determines whether a camera survives its warranty period.

24/7 · +60°C outdoor · thermal via · 5-year life
03

Global Regulatory Compliance at High Volume

Security products ship into CE (EU), FCC (USA), RCM (Australia) and dozens of other regulatory zones. PCB material choices and RF trace routing affect EMC emissions test results. Getting it right at the board level avoids costly re-spins before product launch.

CE · FCC · RCM · EMC-optimised stackup
Board Technologies

PCB technologies for
intelligent security products

From ultra-compact camera modules to server-grade NVR boards — we build the full stack.

IP Cameras · AI Edge · Smart Locks

Any-Layer HDI PCB

Maximum routing density in the compact housings demanded by security cameras and access control terminals. Stacked microvias at 0.1 mm for 0.4 mm BGA routing, with thermal via-in-pad for AI SoC heat management. 48-hour express for rapid camera platform iteration.

any-layer HDI 0.1 mm laser via via-in-pad thermal
Получить предложение →
Smart Locks · Sensors · Wearable Badges

Rigid-Flex & Flex PCB

Miniaturised rigid-flex boards for smart lock electronics, sensor nodes and wearable access badges. Dynamic flex for door hinge routing and ultra-thin form factors for flush-mounted security hardware.

rigid-flex dynamic flex hinge ultra-thin 0.3 mm
Получить предложение →
NVR · VMS · PTZ Drives

High-Speed Multilayer PCB

Controlled impedance multilayer boards for NVR servers and video management computers handling PCIe 4.0 GPU, DDR5 and 10 GbE network interfaces simultaneously. Heavy copper for PTZ motor drive current.

PCIe 4.0 / DDR5 10 GbE impedance heavy Cu PTZ drive
Получить предложение →
Технические характеристики

Built to automotive
specification.

Every parameter below is verified against IATF 16949 and IPC-A-600 Class 3 requirements. Full test reports and material traceability ship with every order.

  • 48h
    Express prototype turnaround
  • 2.5mil
    Min trace / space
  • 0.1мм
    Min laser via diameter
  • ±5%
    Impedance tolerance
Request Capability Sheet →
ПараметрAutomotive GradeStatus
Количество слоев2 – 30 layers, any-layer HDIДоступно
Min. Trace / Space2.5 / 2.5 milДоступно
Laser Via Diameter0.10 mm minimumДоступно
Рабочая температура-40°C to +85°C (outdoor camera grade)Доступно
Отделка поверхностиENIG / OSP / Immersion AgДоступно
Контролируемый импеданс±5% TDR verifiedДоступно
Thermal Via-in-PadAvailable for AI SoC thermal managementДоступно
Prototype Turnaround48 hours express / 5 days standardДоступно
Compliance SupportCE / FCC / RoHS / REACH materialsДоступно
Quality & Compliance

High-volume quality for millions of security devices.

Security products ship in high volumes across global markets. A 1% field failure rate at volume creates enormous warranty costs and brand damage. Our DFM review, thermal analysis and 100% AOI prevent failures before mass production begins.

ISO 9001 : 2015
Third-party audited quality management
IPC-A-600 Class 2
Industry-standard build criteria
RoHS / REACH
EU hazardous substance compliance
CE / FCC Materials
Regulatory-ready substrate options

Testing & Inspection Methods

.
Case Studies

Projects we've delivered

Real automotive PCB challenges — and how we solved them.

IP Camera · 4K AI

4K AI Security Camera PCB

8-layer HDI board for a 4K AI network camera integrating Ambarella CV25 SoC, LPDDR5, eMMC, ISP, PoE PD, IR LED driver and Wi-Fi 6 in 48 mm × 42 mm board area.

48×42мм
Board area
8L HDI
Технология
99%
First-pass
Outcome

First physical build fit camera housing without modification. AI inference performance 8% above target due to improved thermal management. 99.3% production yield at 50,000-unit lot entry.

Access Control · Biometric

Biometric Access Terminal PCB

10-layer HDI board for a fingerprint + face recognition access terminal. ARM Cortex-A55 cluster, 3D structured light sensor, BLE 5.3, NFC, OSDP and PoE in 90 mm × 55 mm.

10L
Слои
3D IR
Sensor interface
98%
First-pass
Outcome

EMC pre-compliance passed without board revision. CE marking achieved at first test submission. Product launched 4 weeks ahead of original schedule.

VMS Server · NVR

64-Channel NVR Processor Board

20-layer PCIe 4.0 board for a 64-channel 4K NVR with dual NVIDIA GPU, DDR5-6400, 10 GbE and PCIe RAID controller. TDR-verified impedance on all high-speed interfaces.

20L
Слои
64ch 4K
Channels
DDR5
Memory std
Outcome

All signal integrity specifications met at production entry without SI rework. 10 GbE bit error rate 2× better than specification. Now the reference design for customer's entire NVR product line.

Почему HanSphere

Why Tier-1 suppliers
choose us.

Automotive procurement teams need more than a PCB factory — they need a certified partner with documented processes, fast engineering response and the depth to solve problems before the production line.

48h
Express prototype

Fast iteration for competitive camera development

Security camera platforms iterate every 12–18 months. Our 48-hour express prototype and 8-hour DFM review keep your hardware team competitive without supply chain delays.

HDI
Any-layer

Maximum camera intelligence in minimum housing volume

Any-layer HDI with thermal via-in-pad enables full AI SoC integration in camera housings smaller than 50 mm. No thermal derating, no external heatsinks in sealed IP67 enclosures.

99%
First-pass yield

High-volume quality from the first production lot

Our DFM review, 100% AOI and controlled impedance process deliver production-ready yield from lot 1. No ramp-in period, no burn-in PPM, no warranty surprises.

DDP
40+ countries

Global supply for security product distribution

Security products ship to every market simultaneously. DDP delivery with full CE, FCC and RoHS documentation to your ODM or distribution centre worldwide.

Получить предложение

Start your automotive
PCB project today.

Our security and surveillance PCB engineering team will review your design and return a full DFM report and quote within 8 working hours.

  • DFM review included with every enquiry
  • NDA signed on request — standard practice
  • IATF 16949 documentation available
  • Response within 8 working hours
  • No commitment required to get a quote
Request Security PCB Quote All files encrypted · Max 80MB per upload · NDA available
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