Industrial Automation PCB

PCB Solutions for
Industrielle Automatisierung

From PLCs and servo drives to industrial IoT and safety controllers — robust, high-current PCBs engineered for 24/7 operation in harsh factory environments.

IPC Class 2 / 3 IP67 Compatible -40°C to +125°C EMC Tested
125°C
Max operating temperature
20oz
Max copper weight
30L
Max layer count
24/7
Continuous operation rating
20oz
Max copper weight
-40°C
Min operating temperature
8h
DFM review turnaround
IPC 3
Build standard on request
Anwendungen

Where our PCBs run
in industrial systems

From the factory floor to outdoor substations — we supply boards for the full spectrum of industrial electronics.

01

ADAS & Radar Systems

High-frequency RF boards on Rogers laminates for 77 GHz forward collision, lane departure and autonomous driving sensor fusion.

02

EV Battery Management

Heavy copper BMS boards for cell monitoring, thermal management and charge control in hybrid and full-electric vehicles.

03

Engine & Powertrain Control

High-temperature multilayer boards for ECU and TCU operating near the engine bay from -40°C to +150°C.

04

Infotainment & Digital Cockpit

HDI multilayer boards for in-vehicle displays, connectivity, navigation and digital cluster platforms.

05

Chassis & Safety Systems

IPC Class 3 boards for ABS, ESP, airbag control and active suspension — zero tolerance for in-field failure.

06

Body Control Modules

Standard multilayer PCBs for door locks, window controls, lighting automation and central body electronics.

07

Automotive Lighting

Metal-core and aluminium PCBs for matrix LED headlights and adaptive lighting systems.

08

HVAC & Comfort Systems

Robust multilayer PCBs for climate control, seat adjustment and ambient environment management.

The Engineering Challenge

Why industrial automation PCBs
require a different standard

Factory automation equipment runs continuously, often in extreme conditions. Board failures cause production downtime that costs thousands per minute.

01

Harsh Environments — 24/7 Operation

Industrial PCBs face continuous temperature cycles, high humidity, vibration, EMI and chemical contamination. Boards in motor drives and outdoor enclosures must maintain full performance across -40°C to +125°C without derating.

-40°C to +125°C · IP67 compatible · conformal coating
02

High Current & Thermal Management

Motor drives and power conversion boards carry currents from tens to hundreds of amperes. Standard 1 oz copper traces simply cannot sustain these loads. Heavy copper up to 20 oz and thermal via arrays are essential, not optional.

up to 20 oz copper · 400A+ · thermal via arrays
03

EMC & Functional Safety

Industrial environments generate significant electromagnetic interference. Boards must meet IEC 61000 immunity requirements, while safety-critical control circuits must comply with IEC 62061 (SIL) functional safety standards — with full documentation.

IEC 61000 EMC · SIL 2/3 · IEC 62061
Board Technologies

PCB technologies built
for the factory floor

Industrial applications demand boards that last. We match the right technology to your operating environment.

Motor Drives · Power Conversion

Heavy Copper PCB

Up to 20 oz finished copper for high-current motor drives, servo amplifiers and power distribution boards. Custom thermal via patterns and bus-bar integration capability to manage heat at the source.

up to 20 oz Cu 400A+ paths thermal via arrays
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PLC · Safety Controllers

High-Reliability Multilayer

High-Tg FR4 and polyimide multilayer boards for PLCs, safety controllers and industrial computers operating in harsh environments. Conformal coating pre-approved stackups available for IP-rated enclosures.

Tg 170–220°C up to 30 layers conformal-coat ready
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IIoT · Robotics · HMI

HDI & Rigid-Flex PCB

High-density interconnect and rigid-flex boards for compact IIoT gateways, robot joint controllers and touch-panel HMIs. Miniaturise without compromising the reliability demanded by 24/7 factory operation.

any-layer HDI rigid-flex 2.5/2.5 mil
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Technische Daten

Built to automotive
specification.

Every parameter below is verified against IATF 16949 and IPC-A-600 Class 3 requirements. Full test reports and material traceability ship with every order.

  • 20oz
    Max copper weight
  • -40°C
    Min operating temperature
  • 30L
    Max layer count
  • ±5%
    Impedance tolerance
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ParameterAutomotive GradeStatus
Anzahl der Schichten2 – 30 layersVerfügbar
Kupfer GewichtUp to 20 oz finished copperVerfügbar
Betriebstemperatur-40°C to +125°CVerfügbar
Min. Trace / Space2.5 / 2.5 milVerfügbar
OberflächeHASL / ENIG / ENEPIG / OSPVerfügbar
Kontrollierte Impedanz±5% tolerance, TDR verifiedVerfügbar
IPC Build StandardClass 2 default, Class 3 on requestVerfügbar
Konforme BeschichtungPre-approved stackups for IP67 assembliesVerfügbar
Lot TraceabilityFull lot level documentationVerfügbar
Quality & Compliance

Industrial-grade quality for demanding environments.

Factory automation PCBs must not fail. Our IPC Class 2/3 certified processes, full electrical test and conformal coating expertise ensure your boards keep production running.

ISO 9001 : 2015
Third-party audited quality management
IPC-A-600 Class 2 / 3
Industry-standard acceptability criteria
RoHS / REACH
EU hazardous substance compliance
UL E-File-gelistet
US and Canadian safety recognition

Testing & Inspection Methods

Case Studies

Projects we've delivered

Real automotive PCB challenges — and how we solved them.

Motion Control · Servo Drive

500A Servo Motor Drive Board

12-layer heavy copper board (10 oz) for a 500A industrial servo amplifier. Required bus-bar integration, custom thermal via array and IEC 60950 clearance on all HV traces.

10oz
Kupfer
500A
Rated current
0fail
4 yr field
Outcome

Zero thermal failures across 4 years of 24/7 industrial deployment. Customer reduced heatsink mass by 35% using our thermal via layout recommendation.

Safety PLC · SIL 2

Functional Safety Controller

16-layer IPC Class 3 board for a SIL 2 safety PLC. Required full FAI, IEC 62061 documentation package and lot-level component traceability.

16L
Schichten
SIL 2
Safety level
FAI
1st submit
Outcome

FAI approved first submission. Safety documentation package accepted by TÜV assessor without queries. Now in volume production for 3 machine platforms.

IIoT · Edge Gateway

Multi-Protocol IIoT Gateway PCB

8-layer HDI board with simultaneous Ethernet, CAN, RS-485, Wi-Fi 6 and LoRa capability for a factory edge gateway. -40°C to +85°C rating, IP67 potting-compatible stackup.

8L
Schichten
5protocol
Schnittstellen
IP67
Potting-ready
Outcome

98.6% first-pass yield on 5,000-unit run. Gateway boards have operated in outdoor installations for 2+ years with zero weather-related failures.

Warum HanSphere

Why Tier-1 suppliers
choose us.

Automotive procurement teams need more than a PCB factory — they need a certified partner with documented processes, fast engineering response and the depth to solve problems before the production line.

20oz
Max copper weight

In-house heavy copper — no outsourcing

We press, plate and etch heavy copper boards entirely in-house. No third-party job-shop, no quality handoffs — your current-carrying traces are controlled from bare laminate to finished board.

8h
DFM turnaround

Engineering review before a single panel is made

Our industrial engineers check your stackup, copper distribution, thermal vias and clearances within 8 hours — catching issues before they become expensive field failures.

24/7
Production capacity

Ready for volume production and quick-turn

48-hour express prototypes for development, reliable 5–10 day standard lead times for production. Our facility runs 24/7 so your project doesn't wait.

DDP
40+ countries

Global supply chain, one partner

Door-to-door delivery to factory sites worldwide. English-speaking engineers and account managers on call for technical issues at any stage of your production run.

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Start your automotive
PCB project today.

Our industrial automation PCB engineering team will review your design and return a full DFM report and quote within 8 working hours.

  • DFM review included with every enquiry
  • NDA signed on request — standard practice
  • IATF 16949 documentation available
  • Response within 8 working hours
  • No commitment required to get a quote
Request Industrial PCB Quote All files encrypted · Max 80MB per upload · NDA available
Kostenlose Konsultation

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