Smart Home PCB

PCB Solutions for
Smart Home & Building Automation

From KNX building controllers and smart panels to whole-home audio systems and integrated automation gateways — compact, multi-protocol PCBs that make buildings intelligent and energy-efficient.

KNX / Zigbee / Matter Ultra-Low Power CE / FCC Ready 48h Prototyp
48h
Express prototype
2.5mil
Min trace / space
HDI
Any-layer HDI
10yr
Design life target
48h
Express prototype turnaround
KNX+
Building automation protocol ready
Matter
Next-gen smart home standard
10yr
Design life target
Anwendungen

The connected home systems
we help bring to life

Every intelligent building starts with the right PCB. We build the boards behind the systems that make homes smarter, safer and more efficient.

01

ADAS & Radar Systems

High-frequency RF boards on Rogers laminates for 77 GHz forward collision, lane departure and autonomous driving sensor fusion.

02

EV Battery Management

Heavy copper BMS boards for cell monitoring, thermal management and charge control in hybrid and full-electric vehicles.

03

Engine & Powertrain Control

High-temperature multilayer boards for ECU and TCU operating near the engine bay from -40°C to +150°C.

04

Infotainment & Digital Cockpit

HDI multilayer boards for in-vehicle displays, connectivity, navigation and digital cluster platforms.

05

Chassis & Safety Systems

IPC Class 3 boards for ABS, ESP, airbag control and active suspension — zero tolerance for in-field failure.

06

Body Control Modules

Standard multilayer PCBs for door locks, window controls, lighting automation and central body electronics.

07

Automotive Lighting

Metal-core and aluminium PCBs for matrix LED headlights and adaptive lighting systems.

08

HVAC & Comfort Systems

Robust multilayer PCBs for climate control, seat adjustment and ambient environment management.

The Engineering Challenge

Why smart home PCBs demand
more than consumer device boards

Smart home and building automation products must integrate multiple protocols, operate for a decade or more and meet strict safety standards for mains-connected and safety-critical installations.

01

Multi-Protocol Integration on One Board

A modern smart home hub must speak KNX, Zigbee, Z-Wave, Thread, Matter, Modbus and proprietary RF simultaneously. Managing RF coexistence, bus isolation, protocol processor routing and power consumption on a single compact board requires expert stackup design and RF layout discipline.

KNX · Zigbee · Matter · Thread · RF coexistence
02

Mains Isolation & Electrical Safety

Smart panels, dimmer modules and heating controllers are connected directly to mains electricity. IEC 60730, IEC 60669 and CE directive requirements mandate specific creepage and clearance distances on the PCB, with reinforced insulation between LV control and HV power circuits.

IEC 60730 · IEC 60669 · reinforced insulation · 230V isolation
03

Long Design Life in Concealed Installations

Smart home boards are installed behind walls and in distribution panels — inaccessible for years. A 10-year design life with no maintenance access demands high-Tg laminates, gold finishes for contact reliability and thorough DFM review to eliminate latent failure modes before installation.

10-year life · ENIG contacts · high-Tg · DFM mandatory
Board Technologies

PCB technologies for
every smart home application

Smart home boards span from ultra-compact wireless nodes to mains-connected safety controllers — each requiring the right technology.

KNX Controllers · Smart Hubs · Gateways

Multi-Protocol HDI PCB

Any-layer HDI for maximum routing density in compact DIN-rail and flush-mount smart home controller housings. Integrated RF-optimised stackup for simultaneous KNX TP, Zigbee 3.0, Bluetooth 5 and Thread coexistence. ENIG finish for long-life contact reliability.

any-layer HDI multi-protocol RF ENIG contacts
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Smart Panels · Dimmers · HVAC Control

High-Voltage Isolated Multilayer

Double-insulation multilayer boards for mains-connected smart home devices — smart breakers, dimmer modules and climate controllers. IEC 60730-compliant creepage and clearance routing, V-0 FR4 laminate, slot routing for enhanced isolation between LV and HV sections.

IEC 60730 clearance V-0 laminate slot routing LV/HV
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Room Sensors · Wireless Nodes

Low-Power Compact PCB

Ultra-compact multilayer and rigid-flex boards for battery-powered room sensors, presence detectors and wireless smart home nodes. Sub-5 µA sleep current design, RF-matched antenna feeds for Zigbee/Thread, coin cell or AA battery life of 5+ years.

sub-5 µA sleep RF antenna matched 5-year battery life
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Technische Daten

Built to automotive
specification.

Every parameter below is verified against IATF 16949 and IPC-A-600 Class 3 requirements. Full test reports and material traceability ship with every order.

  • 48h
    Express prototype
  • 2.5mil
    Min trace / space
  • HDI
    Any-layer capability
  • ±5%
    Impedance tolerance
Request Capability Sheet →
ParameterAutomotive GradeStatus
Anzahl der Schichten2 – 20 layers, any-layer HDIVerfügbar
Min. Trace / Space2.5 / 2.5 milVerfügbar
OberflächeENIG / OSP / Immersion AgVerfügbar
HV IsolationIEC 60730 clearance / slot routingVerfügbar
Laminate FlammabilityV-0 rated for mains-connected devicesVerfügbar
Kontrollierte Impedanz±5% TDR verifiedVerfügbar
Prototype Turnaround48 hours express / 5 days standardVerfügbar
Compliance SupportCE / RoHS / REACH material documentationVerfügbar
Lot TraceabilityFull lot documentationVerfügbar
Quality & Compliance

Installed-and-forgotten quality for smart buildings.

Smart home and building automation boards are installed once and expected to work for a decade without service. Our DFM review, ENIG finish quality and IEC 60730 compliance support ensure your product performs reliably for its full design life.

ISO 9001 : 2015
Third-party audited quality management
IPC-A-600 Class 2
Industry-standard build criteria
RoHS / REACH
EU hazardous substance compliance
CE / IEC Materials
V-0 laminates and safety-rated finishes

Testing & Inspection Methods

Case Studies

Projects we've delivered

Real automotive PCB challenges — and how we solved them.

Building Automation · KNX Hub

KNX / IP Smart Building Controller

12-layer HDI board for a KNX TP + IP gateway with simultaneous Zigbee 3.0 and Bluetooth 5 support. DIN-rail form factor, ENIG finish, V-0 laminate, CE-compliant LV/HV isolation.

12L
Schichten
3protocol
Simultaneous
10yr
Design life
Outcome

All three protocols passed CE EN 300 328 and EN 301 489 on first test submission. Building installer certification achieved 8 weeks ahead of schedule. Product now deployed in 2,000+ commercial buildings.

Smart Electrical Panel

Smart Breaker Panel PCB

16-layer board for a next-generation smart electrical panel with per-circuit energy monitoring, remote switching and EV charging load management. IEC 60669 clearances, 400V AC isolation, Class D energy meter accuracy.

16L
Schichten
400V AC
Isolation
±1%
Meter accuracy
Outcome

IEC 60669 and IEC 62053 type approval achieved at first submission. Energy measurement accuracy ±0.7% across full load range. Product awarded European Smart Energy Innovation Award.

Wireless Sensor · Room

Thread / Zigbee Room Sensor

4-layer compact PCB for a battery-powered multi-sensor node measuring temperature, humidity, CO₂, VOC and presence simultaneously with Thread and Zigbee dual-protocol output.

4L
Schichten
2µA
Sleep current
5yr
Battery life
Outcome

2 µA measured sleep current confirmed. 5-year battery life validated by accelerated drain testing. Matter/Thread certification achieved at first submission. 500,000 units shipped with zero RF compliance failures.

Warum HanSphere

Why Tier-1 suppliers
choose us.

Automotive procurement teams need more than a PCB factory — they need a certified partner with documented processes, fast engineering response and the depth to solve problems before the production line.

48h
Express prototype

Rapid development for competitive smart home timelines

Smart home platforms launch on annual cycles. Our 48-hour express prototype and 8-hour DFM review keep your engineering team moving without waiting on the supply chain.

10yr
Design life

DFM review for boards that cannot be serviced after installation

Wall-mounted and panel-mounted smart home boards are inaccessible for years. Our DFM review checks for latent failure modes — thermal stress, contact wear, laminate degradation — before a single board is installed.

IEC
60730 compliance

Mains-connected safety expertise

Our process engineers understand IEC 60730, 60669 and CE directive requirements for LV/HV isolation. Creepage distances, slot routing and reinforced insulation are checked in our DFM review, not after type approval failure.

DDP
40+ countries

Pan-European and global smart home supply

Smart home products ship across the EU, North America and Asia simultaneously. DDP delivery with full CE and RoHS documentation to your ODM or distribution hub worldwide.

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Start your automotive
PCB project today.

Our smart home and building automation PCB engineering team will review your design and return a full DFM report and quote within 8 working hours.

  • DFM review included with every enquiry
  • NDA signed on request — standard practice
  • IATF 16949 documentation available
  • Response within 8 working hours
  • No commitment required to get a quote
Request Smart Home PCB Quote All files encrypted · Max 80MB per upload · NDA available
Kostenlose Konsultation

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